Complete vehicle

Specific execution for HV-tests

Step 1:                   The vehicle will be prepared according to the customer specification.
Step 2:The rescue plan, protective measures at the facility and the building, fire safety and the release of the vehicle after the executed test will be prepared.
Step 3:Test execution
Step 4:After the test executions a specific follow-up will be done by ACTS employees, who are specially trained in dealing with electrical and hybrid vehicles and the transport and storage of those.                                                         

Test configuration

  • Front, e.g.  ECE-R 100, FMVSS 305
  • Side
  • Rear, e.g.  ECE-R 100, FMVSS 305
  • Rollover
  • Ramp
  • Curb
  • Gravel / sand
  • Embankment
  • „Car-2-car“ with different angles


Component tests are executed with single hydraulic cylinders, as well as on our crash test facility and the drop tower. All tests are carried out under certain fire protection measures with a rescue team and extinguishing agents on the spot.

  • Pressure testing
  • Mechanic shock
  • Dynamic intrusion




Measurement technique

Specially for the execution of HV-vehicle tests the following measurement technique is available:


  • HV-isolated channels for voltage / current measurement
  • Insulation resistance
  • CAN data
  • Digital contacts

Post crash (long-term recording)

  • Insulation monitors and display
  • Temperature and display
  • HV-isolated channels for voltage / current measurement
  • CAN data

Hand measurement

  • Insulation tester
  • Multimeter
  • Thermal imaging camera